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protzman charles; whiton fred; kerpchar joyce ; lewandowski christopher; stenberg steve; grounds patrick - the lean practitioner's field book

The Lean Practitioner's Field Book Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work

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Dettagli

Genere:Libro
Lingua: Inglese
Pubblicazione: 04/2016
Edizione: 1° edizione





Note Editore

While there are numerous Lean Certification programs, most companies have their own certification paths whereby they bestow expert status upon employees after they have participated in or led a certain number of kaizen events. Arguing that the number of kaizen events should not determine a person's expert status, The Lean Practitioner's Field Book: Proven, Practical, Profitable and Powerful Techniques for Making Lean Really Work outlines a true learning path for anyone seeking to understand essential Lean principles.The book includes a plethora of examples drawn from the personal experiences of its many well-respected and award-winning contributors. These experts break down Lean concepts to their simplest terms to make everything as clear as possible for Lean practitioners. A refresher for some at times, the text provides thought-provoking questions with examples that will stimulate learning opportunities.Introducing the Lean Practitioner concept, the book details the five distinct Lean Practitioner levels and includes quizzes and criteria for each level. It highlights the differences between the kaizen event approach and the Lean system level approach as well as the difference between station balancing and baton zone.This book takes readers on a journey that begins with an overview of Lean principles and culminates with readers developing professionally through the practice of self-reliance. Providing you with the tools to implement Lean tools in your organization, the book includes discussions and examples that demonstrate how to transition from traditional accounting methods to a Lean accounting system.The book outlines an integrated, structured approach identified by the acronym BASICS (baseline, analyze, suggest solutions, implement, check, and sustain), which is combined with a proven business strategy to help ensure a successful and sustainable transformation of your organization.




Sommario

Lean Overview, Lean Philosophy, History, Principles, and Change ManagementLean Philosophy and FoundationsBrief History of LeanBatching ParadigmWaste versus EfficiencyLean and Change ManagementPhase I: Lean Tools and ImplementationLeveraging the Lean Business Delivery System for Continuous ImprovementHouse of Continuous ImprovementGetting Ready to Implement Lean SystemBASICS Model: Baseline the ProcessBASICS: Assess—PFA (TIPS)Basics Model Assessment: Work Flow Analysis—Following the Operator (Staff)Basics Model Assessment—SMED: Setup Reduction/Changeover AnalysisThe BASICS Model: Suggest SolutionsCreating Standard WorkBASICS Model Implementation: MethodologiesVisual ManagementLean Material BasicsLean Materials: StrategicKanbansMistake ProofingTotal Productivity MaintenanceBasics Model: Check and Sustain Lean Implementation Phase II through IVLine Balancing Approaches: Station Balancing versus Bumping and Motion StudyHeijunka: Sequencing Activities, Load BalancingLeveraging Project Management in Lean Initiatives: Major Contributions from April WennerbergLean Accounting and Accounting for LeanEngineering and LeanCreativity before CapitalLean Transactional ProcessesLean and +QDIP, HuddlesLean AssessmentLean and Value of the PersonCreating the Learning Organization and the Theory of Lean TrainingLean Practitioner LevelsHoshin Kanri: Strategic Planning/Policy Deployment.Lean LeaderLean and Effective Meeting TechniquesLean and Machine Shops and Job ShopsLean Customer Relationship ManagementHarada MethodAppendices: Answers to Lean Practitioner Chapter 34—Lean Practitioner LevelsLeadership by Charles W. Protzman Sr.—CCS Manual: 8-Week Training Course to Japanese Leadership, 1948CCS: Communications—Lessons Provided to the Japanese in 1949GlossaryKey FormulasThe Missing Chapter by Kenneth HopperAnswers to Lean Practitioner TestsIndex




Autore

Charles Protzman formed Business Improvement Group (B.I.G.), LLC, in November 1997. B.I.G. is located in Baltimore, Maryland, and specializes in implementing Lean thinking principles and the Lean business delivery system—LBDS (trademark pending). Charles has over 31 years of experience in materials and operations management. He spent 13 years with AlliedSignal, now Honeywell, where he was an aerospace strategic operations manager and the first AlliedSignal Lean master. He has received numerous special-recognition and cost-reduction awards. Charles was an external consultant for DBED’s Maryland Consortium while he was with AlliedSignal. He had input into the resulting world class criteria document and assisted in the first three initial DBED world class company assessments. He is an international Lean consultant and has taught students courses in Lean principles and total quality worldwide.Charles spent the last 18 years implementing successful Lean product line conversions, kaizen events, and administrative business system improvements (transactional Lean) across the United States. He is following in the footsteps of his grandfather, who was part of the Civil Communications Section (CCS) of the American Occupation. Prior to Deming’s 1950 visit to Japan, C.W. Protzman Sr. surveyed over 70 Japanese companies in 1948. Starting in late 1948, Homer Sarasohn and C.W. Protzman Sr. taught top executives of prominent Japanese companies an eight-week course in American participative management and quality techniques in Osaka and Tokyo. Over 5100 top Japanese executives had taken the course by 1956. Many of the lessons we taught the Japanese in 1948 are now being taught to Americans as "Lean principles." The Lean principles had their roots in the United States and date back to the early 1700s and later to Taylor, Gilbreth, and Henry Ford. The principles were refined and expanded by Shigeo Shingo and Taiichi Ohno at Toyota. Modern-day champions are Norman Bodek, Jim Womack, and Dan Jones.Charles participated in numerous benchmarking and site visits, including a two-week trip to Japan in June 1996, where he worked with Hitachi in a kaizen event. He is a master facilitator and trainer in TQM, total quality speed, facilitation, career development, change management, benchmarking, leadership, systems thinking, high-performance work teams, team building, Myers–Briggs Styles indicator, Lean thinking, and supply chain management. He also participated in Baldridge Examiner and Six Sigma management courses. He was an assistant program manager during "Desert Storm" for the Patriot missile-to-missile fuse development and production program. Fred Whiton, MBA, PMP, PE, has 30 years of experience in the aerospace and defense industry, which includes engineering, program and portfolio management, strategy development, and operations. He is currently employed by DRS Technical Services as a division vice president responsible for clients in seven countries at over 50 locations. Fred has both domestic and international expertise within homeland security, command and control intelligence surveillance and reconnaissance sensors and services, military and commercial aerostructures, and defense systems supporting the US Navy, US Air Force, US Army, and Department of Homeland Security (DHS) across a full range of functions from marketing, concept development, engineering, and production into life cycle sustainment and logistics. Fred began his career as a design engineer at General Dynamics, was promoted to a group engineer at Lockheed Martin, and progressed to becoming a director at Northrop Grumman within the Homeland Defense Government Systems team. As vice president of engineering and operations at Smiths Aerospace, he was the Lean champion for a Lean enterprise journey, working closely with Protzman as the Lean consultant, for a very successful Lean implementation within a union plant, including a new plant designed using Lean principles. Fred has a BSME from the University of Maryland, an MSME from Rennselaer Polytechnic Institute, a master’s from The George Washington University, and an MBA from The University of Chicago. He is a professional engineer in the State of Maryland, is a certified project management professional (PMP), served as a commissioner on the State of Maryland Commission for Manufacturing Competiveness, served as a commissioner on the Maryland Commission on Autism, and is a member of the board of directors for multiple organizations, including the Regional Manufacturing Institute (RMI) with headquarters in Maryland.Joyce Kerpchar, PA-C, has over 28 years of experience in the healthcare industry and currently serves as the director of the Institute for Surgical Advancement at Florida Hospital Orlando, which is part of the Adventist Health System, an acute-care, tertiary hospital caring for more than 1.5 million patients a year. She joined Florida Hospital in 2001 and spent over five years as a senior consultant imple










Altre Informazioni

ISBN:

9781439873366

Condizione: Nuovo
Dimensioni: 10 x 7 in Ø 6.55 lb
Formato: Copertina rigida
Illustration Notes:712 b/w images and 53 tables
Pagine Arabe: 1602
Pagine Romane: liv


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